Automatic Business Fresh /Fried Small Instant Noodle Making Machine

• After-sales Service: Provide
• Warranty: 1 Year
• Processing Material: Wheat Flour Material
• Application: Instant Noodle
• Customized: Customized
• Certification: CE, ISO9001
• Model NO.: 800
• Power Source: Electric
• Automatic Grade: Automatic
• PLC: Mitsubishi
• Product: Instant Noodle
• Material: Stainless Steel 304
• Raw Materal: Wheat Flour
• Product Shape: Round and Square
• Energy: Electric / Steam
• Processing Type: Frying
• Voltage: Customer Settings
• Machine Material: Stainless Steel
• Transport Package: Wooden Case
• Specification: 200, 000bags/8H
• Trademark: HICOCA
• Origin: Qingdao
• HS Code: 84381000
• Production Capacity: 5 Set/Month

Product Description

Type 800fully Automatic Fried Instant Noodles Making Machine

Application:The production line is suitable for the industrial production of fried instant noodles or non-fried instant noodles, and meets the whole process from flour to noodle forming.

 The size and gram weight of the noodle block can be adjusted. Each instant noodle production line can be equipped with two sets of noodle boxes, producing two various sizes of noodle blocks help customers increase the variety of noodle blocks. The degree of automation is higher, and the production from flour to finished products can be fully mechanized, with only 2 operators. The capacity can reach from 60000pcs to 400,000 pcs/8h, which fully satisfy the needs of large enterprises.
The fried instant noodle making machine production line can produce many kinds of products, such as Indomie noodles, Nissin Foods, Maggi, MAMA, Wai Wai, Shin Ramyun, Master Kong, etc. Moreover, the instant noodle production line can also be customized according to the samples provided by the customer. This is an important reason why customers in more than 50 countries have been cooperating with our company for a long time.

BASIC PARAMETER:

1. Actual output capacity:  200,000bags/8H(500000 Pieces/22h)  

Weight: 85 ~ 100g/60 ~ 75g per pcs.
2. Shape:  square noodle cakes.
3. Noodle cake oil content: ≤18%.
4. Mixing time: Appr 20Min/time
5. Aging time: Appr 20Min/time.
6. Steaming time: 135 sec
7. Frying time: 90sec
8. Cooling time: 120sec
9. Voltage: 380V 50HZ
10. steam consumption: 3000KG/hour. 
11.steam pressure : 0.8Mpa
12.Total power:140KW
13.Workers operation side: depending on final drawing.
14.The oil filters , paper oil filter, the heat exchanger, oil tank and oil circulating pump are on the non-operation side. And the operation side pls See the final drawing.
15.Supplier supply the pipes from cylinder to noodle machine; The buyer supply the steam to our cylinder,Supplier will mention the cylinder location in the drawing.
16.Frying electrical oil temperature adjusting valve: RTK Brand. 
17.Slitter size: 1.25mm square slitter .

Working Process:
Brine mixer→Brine measuring device→Dual-axis Mixer→Aging machine→Compound roller→Multi-layer steamer→Square noodle cutting and dividing machine→Fryer→Cooling machine → Packing machine
 

No.	Item name	Qty.	Configuration description
1	Brine mixer	2SET	Standard: 1000*1220 round shape 1000L Including: pipe Φ40, pump, valve, helical gear reducer Material: 304 stainless steel: sanitary pipe, joint, pump, valve, barrel body.
2	Brine measuring machine	1SET	Standard: 377*1200, capacity 130L round shape Including: pipe Φ40 , pump .valve 304stainless steel, Material :304stainless steel: sanitary pipe, joint, pump, valve, barrel body.
3	Vibrating sieve	1SET	Standard :Φ900  Material :sieve 304stainless steel;inner frame carbon steel
4	Dust catcher	1SET	Standard :2m*1.2m(height undetermined)     Including : platform
5	Screw lifter	1SET	Standard :length 7.5m Material :make of 304 stainless steel (Φ159)
6	Distributing conveyor	1SET	Standard : pneumatic auto feeding Material :304 stainless steel
7	Dual-axis mixing machine	1SET	Standard: mixer body length 2200, Capacity: 350kg/ time Including: arranging stick type, manual pneumatic opening (not including air pump). Material :304 stainless steel:mixer body, paddle, cover board Carbon steel: driven parts, base (cover 304stainless steel)
8	Hopper	1SET	Standard:2400*1300*1000 Material :304 stainless steel.
9	Ripen conveyor	1SET	Standard:belt length 12m,width1000mm,tank on the belt height 450mm Including: Helical gear reducer Material:304 stainless steel:tank frame, protecting board; carbon steel : frame, active ladder.
10	Single Rollers	1SET	Standard:roller size 800mm,2 group rollers, ∮395×1,∮300×1 Including: helical gear reducer, hand-wheel with meters, copper scraper, quadaxial dough feeding Material:304 stainless steel: guard cover.  Alloy roller, Nylon cover plate; Carbon steel :Frame(cover 304stainless steel) and driven parts.
11	Continuous rollers	1SET	Standard :roller size 800mm,7 group rollers, ∮270×2,∮248×2,∮216×1,∮180×2 Including:  helical gear reducer,hand-wheel with meters, last two rollers is Japan NSK bearing, copper scraper, two square slitter,waving device Material:304 stainless steel: guard cover.  Alloy roller,Nylon cover plate. Carbon steel : Frame(cover 304stainless steel) and driven parts.
12	slitter changing device	1SET	Material : carbon steel
13	3 layer steamer	1SET	Standard:Length:11.8m   3 layer individual steam in,water sealing Including: reducing valve 1pcs, 304stainless steel mesh, chains, track, and exhaust chimney(8×2)m, including mesh brushing. Material: 316 Stainless steel inner mesh, 304 stainless steel others.
14	Square noodle cutting machine	1SET	Standard: cutting speed 65 cuts/min, 7 row divide 14 rows, divider length 4m. Including: including spraying system (0.5m³mixing tank, water spray trough) axial flow fan 4set,fan 2set,spray pipe ,pump, water receiving plate, water channel. Material:304 stainless steel: frame, chain mesh, paddle.  Silica gel: dividing plate. Carbon steel: driven parts.
15	fryer	1SET	Standard: square noodle cake 70g/pc Frying time: 90s Including: 130m2 screw plate heat exchanger 1 set, noodle box and noodle box cap, back inlet has 3routes. Automatic oil feeding, automatic control temperature. material:304stainless steel: cover board, cover, chimney, noodle box and cap.
16	Oil filter	1SET	Standard :1.2*0.8*1.4m Including :304stainless steel mesh filter,automatic catching piece,piece receiving plate 1set Material :inner and outer guard board 304stainless steel;Frame and driven parts carbon steel.
17	Oil tank	2SET	Standard: 5.5+1.8m³, horizontal combination, including frame ladder. Material: tank body 304stainless steel,frame carbon steel
18	Arranging machine	1SET	Standard: Length:2 m Including:  arranging stick type, noodle pieces catching plate, oil receiving pan Material:304stainless steel : arranging stick, water plate and frame;
19	Cooling machine	1SET	Standard:length 9m+2m arranging machine Including: drawbench type, blower 2 sets , exhaust fan 1 set, chimney 8m, centralized exhaust Material: 304 stainless steel: frame, cover board, chimney. Carbon steel :driving parts, chain
20	Cross conveyor	4SET	Standard: length2m, 2set, length1.1m,2set; width 400mm Including: belt type,mechanical stepless speed regulator, Material: Machine frame is aluminium profile;    Carbon steel driving parts,
21	Portrait  conveyor	4SET	Standard:length 2.7m,2set,length3.5m,2set Including: chain plate type, mechanical stepless speed regulator Material:Machine frame and cover board 304stainless steel;Carbon steel driving parts
22	Finished -product conveyor	4SET	Standard:length 1.5m Including: belt type, mechanical step-less speed regulator Material:Machine frame is aluminium profile;cover board 304stainless steel; Carbon steel driving parts,
23	control panel	1SET	frequency control, PLC,converter SCHNRIDER , low voltage parts SCHNRIDER, touch screen Siemens, Including wires from electrical panel to noodle machines and wire bridges. (not including main power wire)

Product Details:

1.In the vacuum state, the sprayed water is easily atomized, which ensures the uniformity of water addition;
2.In the vacuum state, there is no gas in the flour, moisture easily penetrates into the interior, and the dough mixing effect is improved;
3.The dough structure prepared by vacuum kneading is tight;
4.Vacuum kneading method can increase the amount of water added to kneading noodles;
5.Vacuum kneading can shorten the curing time;
6.The dough is less hot and the surface temperature is low.

 

1. The feeding device adopts direct plug-in type or arc-shaped plug-in type, which is characterized by forced feeding, good uniformity, and easy feeding of materials into rolling.
2. The calendering roller is made of high-hardness and high-chromium alloy steel, which has stronger corrosion resistance, ensures long service life, and the pressed surface belt is smooth and full. Safety guards ensure safe use, easy cleaning, easy viewing and easy maintenance.
3. Roller distance adjustment mechanism
1.The adjustment of roller spacing is an adjustment mechanism composed of worm, worm wheel and screw.
 2.Worm gear reducer or screw elevator plus servo motor. Servo driver, distance sensor plus program control to realize automatic adjustment
4. The scraper is made of pure copper, and the scraper is controlled by a cylinder pushing method. When the machine is stopped, the scraper is in a loose state, which is convenient for cleaning. When starting up, the program automatically controls the cylinder to compress the scraper. By controlling the stroke of the cylinder, the adjustment of the pressing force is realized.
 

1. The tooth meshing precision is high, the strips are neatly cut, and the dough can be divided into filaments and the filaments are distinct.
2. After shredding, the width of each noodle should be the same to ensure the same weight.
3. The appearance after shredding should be smooth, smooth and free of burrs, no bumps, and no drawing.
4. There is no crumb and slag on the cutting side, which improves the smoothness of the side of the noodles
5. The appearance and smooth taste of noodles are obviously improved. 6. Reliable quality, durable and reduce depreciation cost.
7. Perfect fit with copper comb teeth and facet splitter, running smoothly.

 

1.The steaming box adopts a five-layer (multi-layer) design, which prolongs the cooking time, improves the gelatinization degree of the product, and at the same time saves space and makes the site distribution more reasonable.
2.There are three layers of air intake, each layer is inhaled before and after, the air tightness between the upper, middle and lower layers is good, the use of low-pressure steam source can greatly reduce energy consumption (every 1000Kg of finished product steam consumption is about 350-400Kg, a80% or more), Internally installed cleaning nozzles and lubricating nozzles.
3.The internal and external trawl power is independent, the gap between the trawl entrance and the exit is small, and the steaming net chain is made of plastic, which reduces the weight of the mesh belt and improves the service life.
4.The entrance and exit can be opened for easy cleaning and maintenance.

 

1. Continuously cut off the corrugated cooked noodles from the steamer, running smoothly;
2. According to the length of the noodle block, it can be fine-tuned in a limited manner to ensure uniform quantitative;
3. Fold the noodle block into two layers, and the folding guides run synchronously to ensure the appearance quality of the noodle block;
4. It is sent out in rows and neatly folded to ensure accurate box entry.

 

1. Advanced technology, reliable equipment, small footprint, small investment and flexible operation.
2. Using a special mold box, the noodles run smoothly and will not produce broken noodles.
3. The blower and the finned radiator with steam as the heat source are used to cooperate with each other.
Circulating drying ensures uniform drying and less energy consumption. The thermal efficiency can reach 45%~50%.
4. The radiator layout is optimized to realize hot air circulation from top to bottom, and the inlet of the blower
Equipped with a butterfly valve, the flow of supplementary fresh air can be adjusted, and the linear speed of the chain belt can pass through
CVT adjustment.
5. There is a movable door on one side of the dryer, which is easy to open and facilitates cleaning and maintenance.

1.The rows are neatly arranged and the spacing is consistent.
2. The use of guide bar device can make the dough cake free of pollution, black spots, safe and hygienic, and easy to clean.
3.Blow down and up suction forced exhaust cooling, the cooling effect is remarkable, and the hot air is forced out of the workshop to improve the workshop environment.

Packing Machine:
Finished Product:
Customer:

Certification:

Our Company:
Qingdao HICOCA Intelligent Technology Co., Ltd. is committed to providing customers with a complete set of intelligent food production and packaging line solutions. It has been rated as the National R&D Center for Noodle Products Packaging Equipment, undertakes the National 13th Five-Year Major Project, High-tech Enterprise, Hidden Champion Enterprise, Qingdao Agricultural Industrialization Leading Enterprise, Strategic Emerging Enterprise, and Qingdao Enterprise Technology Center.

We always focus on intelligent product research and development and technological innovation. We have our own processing and manufacturing base, complete ISO9001 international quality system and GB/T2949-2013 intellectual property management system, and have obtained more than 180 national patents.

At present, the company's main business is noodle intelligent equipment, and the products are exported to 17 foreign countries and regions. It has realized the automation of the whole line after the dried noodle drying room is removed from the shelves, saving 90% of the enterprise labor. The intelligent equipment for steamed buns in the second business segment has successfully realized the automation of the whole line of steamed buns from kneading to forming. The third business segment, Mi Noodles intelligent equipment, successfully achieved a zero technological breakthrough of "500g straight plastic bag production line", saving 60% of the enterprise labor. The fourth business segment, snack food intelligent equipment, cooperated with the European technical team to successfully develop a high-end M-type online bag making line. It has 2 international patents and successfully realized the full automation of high-end snack food packaging.

Workshop:


Our Service:

Pre-sales service: With project planning department, the technical personnel will match the request of pre-sales customer's factory layout designing, pre-production forecast, product structure planning, equipment selection and other services. There are three major marketing areas in the east, central and western regions. One-on-one service needs of a customer.

 

After-sales service can provide on-site equipment installation guidance, free training for users to operate equipment and maintenance. HICOCA has set up a professional team of service engineers to solve all kinds of problems raised by users through remote operation, telephone communication, video connection, live connection, on-site service, etc., and provide customers with accurate service by establishing customer files to solve customers' worries.

 

HICOCA launched the after-sales spare ponentes store strategy, according to the return visit at regular intervals, we will record the problems raised by customers and form a benign communication mechanism, so we can  suggest solutions immediately to client's problems. We have also developed an after-sales engineer training mechanism to continuously improve the technical level, service level and communication skills of the engineers.