Type 800fully Automatic Fried Instant Noodles Making Machine
Application:The production line is suitable for the industrial production of fried instant noodles or non-fried instant noodles, and meets the whole process from flour to noodle forming.
The size and gram weight of the noodle block can be adjusted. Each instant noodle production line can be equipped with two sets of noodle boxes, producing two various sizes of noodle blocks help customers increase the variety of noodle blocks. The degree of automation is higher, and the production from flour to finished products can be fully mechanized, with only 2 operators. The capacity can reach from 60000pcs to 400,000 pcs/8h, which fully satisfy the needs of large enterprises.
The fried instant noodle making machine production line can produce many kinds of products, such as Indomie noodles, Nissin Foods, Maggi, MAMA, Wai Wai, Shin Ramyun, Master Kong, etc. Moreover, the instant noodle production line can also be customized according to the samples provided by the customer. This is an important reason why customers in more than 50 countries have been cooperating with our company for a long time.
BASIC PARAMETER:
1. Actual output capacity: 200,000bags/8H(500000 Pieces/22h)
Weight: 85 ~ 100g/60 ~ 75g per pcs.
2. Shape: square noodle cakes.
3. Noodle cake oil content: ≤18%.
4. Mixing time: Appr 20Min/time
5. Aging time: Appr 20Min/time.
6. Steaming time: 135 sec
7. Frying time: 90sec
8. Cooling time: 120sec
9. Voltage: 380V 50HZ
10. steam consumption: 3000KG/hour.
11.steam pressure : 0.8Mpa
12.Total power:140KW
13.Workers operation side: depending on final drawing.
14.The oil filters , paper oil filter, the heat exchanger, oil tank and oil circulating pump are on the non-operation side. And the operation side pls See the final drawing.
15.Supplier supply the pipes from cylinder to noodle machine; The buyer supply the steam to our cylinder,Supplier will mention the cylinder location in the drawing.
16.Frying electrical oil temperature adjusting valve: RTK Brand.
17.Slitter size: 1.25mm square slitter .
Working Process:
Brine mixer→Brine measuring device→Dual-axis Mixer→Aging machine→Compound roller→Multi-layer steamer→Square noodle cutting and dividing machine→Fryer→Cooling machine → Packing machine
| No. |
Item name |
Qty. |
| 1 |
Brine mixer |
2SET |
| 2 |
Brine measuring machine |
1SET |
| 3 |
Vibrating sieve |
1SET |
| 4 |
Dust catcher |
1SET |
| 5 |
Screw lifter |
1SET |
| 6 |
Distributing conveyor |
1SET |
| 7 |
Dual-axis mixing machine |
1SET |
| 8 |
Hopper |
1SET |
| 9 |
Ripen conveyor |
1SET |
| 10 |
Single Rollers |
1SET |
| 11 |
Continuous rollers |
1SET |
| 12 |
slitter changing device |
1SET |
| 13 |
3 layer steamer |
1SET |
| 14 |
Square noodle cutting machine |
1SET |
| 15 |
fryer |
1SET |
| 16 |
Oil filter |
1SET |
| 17 |
Oil tank |
2SET |
| 18 |
Arranging machine |
1SET |
| 19 |
Cooling machine |
1SET |
| 20 |
Cross conveyor |
4SET |
| 21 |
Portrait conveyor |
4SET |
| 22 |
Finished -product conveyor |
4SET |
| 23 |
control panel |
1SET |
Product Details:
1.In the vacuum state, the sprayed water is easily atomized, which ensures the uniformity of water addition;
2.In the vacuum state, there is no gas in the flour, moisture easily penetrates into the interior, and the dough mixing effect is improved;
3.The dough structure prepared by vacuum kneading is tight;
4.Vacuum kneading method can increase the amount of water added to kneading noodles;
5.Vacuum kneading can shorten the curing time;
6.The dough is less hot and the surface temperature is low.
1. The feeding device adopts direct plug-in type or arc-shaped plug-in type, which is characterized by forced feeding, good uniformity, and easy feeding of materials into rolling.
2. The calendering roller is made of high-hardness and high-chromium alloy steel, which has stronger corrosion resistance, ensures long service life, and the pressed surface belt is smooth and full. Safety guards ensure safe use, easy cleaning, easy viewing and easy maintenance.
3. Roller distance adjustment mechanism
1.The adjustment of roller spacing is an adjustment mechanism composed of worm, worm wheel and screw.
2.Worm gear reducer or screw elevator plus servo motor. Servo driver, distance sensor plus program control to realize automatic adjustment
4. The scraper is made of pure copper, and the scraper is controlled by a cylinder pushing method. When the machine is stopped, the scraper is in a loose state, which is convenient for cleaning. When starting up, the program automatically controls the cylinder to compress the scraper. By controlling the stroke of the cylinder, the adjustment of the pressing force is realized.
1. The tooth meshing precision is high, the strips are neatly cut, and the dough can be divided into filaments and the filaments are distinct.
2. After shredding, the width of each noodle should be the same to ensure the same weight.
3. The appearance after shredding should be smooth, smooth and free of burrs, no bumps, and no drawing.
4. There is no crumb and slag on the cutting side, which improves the smoothness of the side of the noodles
5. The appearance and smooth taste of noodles are obviously improved. 6. Reliable quality, durable and reduce depreciation cost.
7. Perfect fit with copper comb teeth and facet splitter, running smoothly.
1.The steaming box adopts a five-layer (multi-layer) design, which prolongs the cooking time, improves the gelatinization degree of the product, and at the same time saves space and makes the site distribution more reasonable.
2.There are three layers of air intake, each layer is inhaled before and after, the air tightness between the upper, middle and lower layers is good, the use of low-pressure steam source can greatly reduce energy consumption (every 1000Kg of finished product steam consumption is about 350-400Kg, a80% or more), Internally installed cleaning nozzles and lubricating nozzles.
3.The internal and external trawl power is independent, the gap between the trawl entrance and the exit is small, and the steaming net chain is made of plastic, which reduces the weight of the mesh belt and improves the service life.
4.The entrance and exit can be opened for easy cleaning and maintenance.
1. Continuously cut off the corrugated cooked noodles from the steamer, running smoothly;
2. According to the length of the noodle block, it can be fine-tuned in a limited manner to ensure uniform quantitative;
3. Fold the noodle block into two layers, and the folding guides run synchronously to ensure the appearance quality of the noodle block;
4. It is sent out in rows and neatly folded to ensure accurate box entry.
1. Advanced technology, reliable equipment, small footprint, small investment and flexible operation.
2. Using a special mold box, the noodles run smoothly and will not produce broken noodles.
3. The blower and the finned radiator with steam as the heat source are used to cooperate with each other.
Circulating drying ensures uniform drying and less energy consumption. The thermal efficiency can reach 45%~50%.
4. The radiator layout is optimized to realize hot air circulation from top to bottom, and the inlet of the blower
Equipped with a butterfly valve, the flow of supplementary fresh air can be adjusted, and the linear speed of the chain belt can pass through
CVT adjustment.
5. There is a movable door on one side of the dryer, which is easy to open and facilitates cleaning and maintenance.
1.The rows are neatly arranged and the spacing is consistent.
2. The use of guide bar device can make the dough cake free of pollution, black spots, safe and hygienic, and easy to clean.
3.Blow down and up suction forced exhaust cooling, the cooling effect is remarkable, and the hot air is forced out of the workshop to improve the workshop environment.
Packing Machine:
Finished Product:
Customer:
Certification:
Our Company:
Qingdao HICOCA Intelligent Technology Co., Ltd. is committed to providing customers with a complete set of intelligent food production and packaging line solutions. It has been rated as the National R&D Center for Noodle Products Packaging Equipment, undertakes the National 13th Five-Year Major Project, High-tech Enterprise, Hidden Champion Enterprise, Qingdao Agricultural Industrialization Leading Enterprise, Strategic Emerging Enterprise, and Qingdao Enterprise Technology Center.
We always focus on intelligent product research and development and technological innovation. We have our own processing and manufacturing base, complete ISO9001 international quality system and GB/T2949-2013 intellectual property management system, and have obtained more than 180 national patents.
At present, the company's main business is noodle intelligent equipment, and the products are exported to 17 foreign countries and regions. It has realized the automation of the whole line after the dried noodle drying room is removed from the shelves, saving 90% of the enterprise labor. The intelligent equipment for steamed buns in the second business segment has successfully realized the automation of the whole line of steamed buns from kneading to forming. The third business segment, Mi Noodles intelligent equipment, successfully achieved a zero technological breakthrough of "500g straight plastic bag production line", saving 60% of the enterprise labor. The fourth business segment, snack food intelligent equipment, cooperated with the European technical team to successfully develop a high-end M-type online bag making line. It has 2 international patents and successfully realized the full automation of high-end snack food packaging.
Workshop:
Our Service:
Pre-sales service: With project planning department, the technical personnel will match the request of pre-sales customer's factory layout designing, pre-production forecast, product structure planning, equipment selection and other services. There are three major marketing areas in the east, central and western regions. One-on-one service needs of a customer.
After-sales service can provide on-site equipment installation guidance, free training for users to operate equipment and maintenance. HICOCA has set up a professional team of service engineers to solve all kinds of problems raised by users through remote operation, telephone communication, video connection, live connection, on-site service, etc., and provide customers with accurate service by establishing customer files to solve customers' worries.
HICOCA launched the after-sales spare ponentes store strategy, according to the return visit at regular intervals, we will record the problems raised by customers and form a benign communication mechanism, so we can suggest solutions immediately to client's problems. We have also developed an after-sales engineer training mechanism to continuously improve the technical level, service level and communication skills of the engineers.
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